SDG Electronics

Forward converter

Single-switch, two-switch and active-clamp forward transformer reset and CCM output-filter sizing.

Development preview. Check the assumptions below before relying on a result. Calculations run in your browser.

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How it calculates

Assumptions

  • Ideal CCM forward stage; output rectifier and winding drops are omitted.
  • Active-clamp switch voltage follows ideal volt-second balance VIN/(1−D). Magnetizing current is reported as a rise; peak-current estimate assumes zero initial magnetizing current and is conservative for centered active-clamp current.
  • Single-switch reset winding must fully demagnetize before the next cycle. Leakage spikes, reset diode stress and active-clamp resonance are not included.

Worked example

These are the calculator's default inputs. Change any input above to recalculate.

Inputs

Primary reset
single
Minimum input
36 V
Nominal input
48 V
Maximum input
72 V
Output voltage
12 V
Output current
3 A
Secondary / primary turns
0.75
Reset / primary turns
1
Switching frequency
150000 Hz
Primary magnetizing inductance
0.002 H
Output inductance
0.0001 H
Effective output capacitance
0.00022 F
Output ESR
0.02 Ω
Controller maximum duty
0.45

Results

Nominal duty
0.333333
Reset/controller duty ceiling
0.45
Nominal reset time
0.00000222222 s
Magnetizing current rise
0.0533333 A
Maximum switch peak
2.53667 A
Maximum ideal switch voltage
144 V
Nominal output-inductor ripple
0.533333 A
Nominal output ripple
0.0126869 V

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